I. From the Perspective of the Product Itself
(I) Specification Parameters
Ar2V Yjlv single-core 1X185mm, 1X300mm² flame-retardant XLPE insulated aluminium cable has rigorous and detailed settings in terms of specification parameters to ensure its stable operation in high-voltage power transmission scenarios.
The rated voltage is 10kV, and this voltage level enables it to meet the needs of high-voltage scenarios such as power transmission and industrial power distribution, providing stable power support for large-scale equipment, urban distribution networks, etc.
The conductor cross-sections are 1X185mm² and 1X300mm² respectively. The DC resistance of the 1X185mm² conductor at 20℃ is ≤0.173Ω/km, and that of 1X300mm² is ≤0.106Ω/km. The low DC resistance can effectively reduce energy loss during power transmission and improve transmission efficiency.
The insulation layer is made of flame-retardant XLPE material, with a temperature resistance level of 90℃, which can work stably for a long time under the rated voltage. It can withstand a high temperature of 250℃ during a short circuit (within 5 seconds), ensuring insulation reliability under extreme working conditions. The insulation resistance is ≥10¹⁴Ω・m, and the dielectric loss tangent is ≤0.002 (at 90℃). The excellent insulation performance can effectively isolate current and ensure transmission safety. At the same time, the
Insulation Material has passed the GB/T 18380 flame retardancy test (bundle burning test) and has excellent flame-retardant performance.
The shielding layer of the cable is made of semi-conductive material, which can evenly distribute the electric field, avoid insulation layer breakdown caused by excessive local electric field strength, and further ensure the electrical performance of the cable.
The sheath layer is made of weather-resistant PVC or PE material, with a tensile strength of ≥12MPa and an elongation at break of ≥125%, having good wear resistance, acid and alkali resistance and ultraviolet resistance, which can effectively protect the internal structure of the cable from external environment erosion.
In terms of current-carrying capacity, the 1X185mm² cable has a current-carrying capacity of about 310A when laid in air and about 380A in soil; the 1X300mm² cable has a current-carrying capacity of about 410A in air and about 520A in soil, which can meet the transmission needs of different loads.
Its minimum bending radius is 12 times the cable outer diameter (static) and 20 times the outer diameter (dynamic). Taking the 1X185mm² specification as an example, the cable outer diameter is about 25mm, the static minimum bending radius is 300mm, and the dynamic one is 500mm; the 1X300mm² cable has an outer diameter of about 32mm, the static minimum bending radius is 384mm, and the dynamic one is 640mm, which is convenient for laying construction in complex terrain and narrow spaces.
(II) Characteristic Uses
Ar2V Yjlv single-core 1X185mm, 1X300mm² flame-retardant XLPE insulated aluminium cable has distinctive uses in multiple fields due to its unique performance advantages.
In the industrial field, this cable plays an important role. The high-voltage power distribution system of the factory needs stable and reliable power transmission. The 1X185mm² and 1X300mm² cables can respectively provide power support for large motors, transformers and other equipment with different powers. For example, in large manufacturing factories, it is used to connect high-voltage distribution cabinets and large production equipment to ensure the normal operation of the equipment. Due to its flame-retardant performance, it can reduce the risk of fire in the industrial environment and ensure production safety.
In urban power grid construction, this cable is an ideal choice for connecting lines between substations and overhead transmission lines. The urban distribution network has a large load and a long transmission distance. The 1X300mm² cable with a large current-carrying capacity can meet the transmission needs of a large amount of electricity, while the 1X185mm² cable can be used for some branch lines. Its light weight reduces the bearing pressure during overhead laying, reduces the load on towers and other infrastructure, and also reduces the difficulty of installation and construction.
High-rise buildings and large public facilities have extremely high requirements for the safety of power supply, and this cable can play a key role as an
Emergency Power Supply line. In case of fire and other emergencies, its flame-retardant performance can delay the spread of fire, buy time for personnel evacuation and equipment rescue, and at the same time, it can maintain the power supply of key equipment such as fire pumps and emergency lighting for a certain period of time, ensuring personnel safety and the basic operation of facilities.
In the new energy field, such as the power output lines of large wind farms and photovoltaic
Power Stations, this cable is also used. Wind farms and photovoltaic power stations are usually located outdoors with harsh environments. The weather-resistant sheath of the cable can resist the erosion of natural factors such as wind, sun and rain, and its good electrical performance can efficiently transmit the generated electricity to the power grid.
In addition, in power transmission in some remote areas, this cable is also widely used because of its light weight, convenient transportation and laying, which can effectively reduce the cost and difficulty of power transmission and provide guarantee for power supply in remote areas.
(III) Material and Style
Material
The conductor is made of high-purity aluminium material with a purity of ≥99.5%. High-purity aluminium has good conductivity and can meet the needs of high-voltage power transmission. At the same time, aluminium has a low density, making the cable light in weight, which is about 40% lighter than
Copper Cables of the same specification, which is beneficial to transportation and laying. Aluminium also has certain ductility and toughness, which is convenient for processing into a single-core structure.
The insulation layer is made of flame-retardant XLPE (cross-linked polyethylene) material. After special cross-linking treatment, this material has excellent electrical performance, mechanical performance and heat resistance. Its flame-retardant property is achieved through special treatment, which can inhibit the spread of flame and reduce smoke release in case of fire. XLPE material has good chemical stability, is not easy to age, and can maintain good insulation effect for a long time.
The shielding layer is made of semi-conductive material, whose resistivity is between that of conductor and insulator. It can be closely combined with the insulation layer, evenly distribute the electric field, avoid the insulation layer being broken down due to excessive local electric field strength, and improve the operation safety of the cable.
The sheath layer is made of weather-resistant PVC (polyvinyl chloride) or PE (polyethylene) material. PVC material has good mechanical strength, wear resistance and chemical corrosion resistance, and the price is relatively low; PE material has better low-temperature resistance, impact resistance and
Flexibility, and is more suitable for scenarios with higher requirements for sheath performance. Both materials have certain ultraviolet resistance and can adapt to the outdoor environment.
Style
The cable has a single-core structure, which is cylindrical as a whole with a compact structure. The single-core design reduces mutual interference between core wires and is beneficial to high-voltage power transmission.
The color of the cable usually depends on the sheath material.
PVC Sheath is generally black, and PE sheath can be black or other colors. Black can better absorb heat, reduce the impact of ultraviolet rays on the cable, and is also convenient for identification in the outdoor environment.
In terms of appearance, the surface of the cable is smooth and flat, with no obvious bulges, depressions or cracks. The sheath layer is printed with clear marks, including cable model, specification, rated voltage, manufacturer, production date, certification mark and other information, which is convenient for users to identify and trace the product.
When the cable is packaged in coils, the coil diameter is large, which usually varies according to different cross-sectional specifications. The coil diameter of 1X185mm² cable is about 1.2 meters, and that of 1X300mm² is about 1.5 meters. Such a coil diameter is not only convenient for storage and transportation, but also easy to unfold during laying.
(IV) Production Process
The production process of Ar2V Yjlv single-core 1X185mm, 1X300mm² flame-retardant XLPE insulated aluminium cable is complex and rigorous. Every link from raw material processing to finished product inspection is strictly controlled to ensure product quality.
Conductor manufacturing is the first step of production. First, high-purity aluminium ingots are smelted to remove impurities, and the purity of aluminium is increased to ≥99.5%. The smelted aluminium liquid is made into aluminium rods through continuous casting and rolling process, and the diameter of the aluminium rods is determined according to the final conductor cross-sectional specification. Then, the aluminium rod is drawn into
Aluminium Wires of the required diameter through a wire drawing machine. During the wire drawing process, it is necessary to control the wire drawing speed and die precision to ensure that the diameter of the aluminium wire is uniform, the surface is smooth, and there are no scratches or burrs. After that, the aluminium wires are stranded or compacted according to a certain process to make a single-core conductor. The compaction process can improve the filling coefficient of the conductor and reduce the outer diameter of the conductor.
Insulation layer extrusion is one of the key processes. The single-core conductor is fed into the extruder, and at the same time, the flame-retardant XLPE material is heated to a molten state. The molten XLPE material is evenly wrapped around the outside of the conductor through an extrusion die to form an insulation layer. During the extrusion process, it is necessary to strictly control the extrusion temperature, extrusion speed and die pressure to ensure that the thickness of the insulation layer is uniform, closely combined with the conductor, and free of bubbles, material shortages and other defects. The extruded
Insulated Core needs to undergo cross-linking treatment, usually by means of warm water cross-linking or steam cross-linking, so that the XLPE molecules form a three-dimensional network structure, thereby improving its mechanical properties, heat resistance and electrical properties. The cross-linked insulated core should be cooled to set.
The application of the shielding layer is carried out after the insulation layer is processed. The shielding layer is made of semi-conductive material, which is applied to the surface of the insulation layer by extrusion or lapping. The extrusion method is to heat and melt the semi-conductive material and extrude it to the surface of the insulation layer through a die, which is closely combined with the insulation layer; the lapping method is to lap the semi-conductive tape on the surface of the insulation layer with a certain overlap rate. The thickness of the shielding layer should be uniform to ensure that it can effectively and evenly distribute the electric field.
Sheath layer extrusion is the last major process. The core with shielding layer is fed into the sheath extruder. PVC or PE material is heated and melted in the extruder, and then evenly wrapped around the outside of the shielding layer through an extrusion die to form the sheath layer. During the extrusion process, various parameters should be controlled to ensure that the thickness of the sheath layer is uniform, the surface is smooth, closely combined with the internal structure, and free of bubbles, cracks and other defects. The extruded cable is cooled, pulled, and taken up to form coiled finished cables.
During the production process, multiple quality inspections are required. After the conductor is manufactured, its diameter, DC resistance, tensile strength and other indicators are tested; after the insulation layer is extruded and cross-linked, the thickness, insulation resistance, voltage resistance performance, flame retardancy and other properties of the insulation layer are tested; after the shielding layer is applied, its resistance, bonding force with the insulation layer and other properties are tested; after the sheath layer is extruded, the thickness, tensile strength, elongation at break, weather resistance and other properties of the sheath are tested. The finished cable also needs to undergo overall electrical performance tests, mechanical performance tests and environmental performance tests to ensure that all indicators meet relevant standards and design requirements.
The production environment also has an important impact on product quality. The workshop should be kept clean and dry, and the temperature and humidity should be controlled within appropriate ranges to avoid dust, impurities and other factors affecting product performance. Production equipment is regularly maintained and calibrated to ensure its operating accuracy and stability, and improve production efficiency and the consistency of product quality.
II. From the Perspective of General Product Information
(I) Packaging
The packaging design of Ar2V Yjlv single-core 1X185mm, 1X300mm² flame-retardant XLPE insulated aluminium cable fully considers the product protection, transportation and storage needs to ensure that the cable is not damaged during the whole process.
The cable is usually packaged in coils. The length of each coil varies according to different cross-sectional specifications, generally 50 meters, 100 meters or 200 meters. Packaging materials mainly include wooden cable reels and plastic films. The wooden cable reel is made of high-quality hardwood, which has been dried and has high strength and stability, and can bear the weight of the cable and the pressure during transportation and storage. Both sides of the cable reel are provided with metal flanges, and the flanges are evenly distributed with a number of holes, which is convenient for handling and loading/unloading with forklifts and other equipment.
The cable is neatly wound on the wooden cable reel, and appropriate tension is maintained during winding to avoid loosening of the cable or damage caused by mutual friction. The outer layer of the cable is wrapped with a layer of plastic film, which has good moisture-proof and dust-proof performance, and can effectively isolate the erosion of the cable by external moisture, dust and impurities. The plastic film should be closely attached to the surface of the cable and stretched during winding to ensure that there is no gap between it and the cable.
A clear label is nailed on the side or flange of the cable reel. The label details the cable's model, specification, length, rated voltage, manufacturer, production date, production batch number, certification mark and other information, which is convenient for users to identify, count and trace the product. The label is made of waterproof and wear-resistant materials to ensure that the information is clear and legible during transportation and storage.
For exported products or products transported over long distances, the outer part of the wooden cable reel will be reinforced with iron sheets or wooden boxes to enhance the impact resistance and pressure resistance of the packaging and prevent the cable reel from being damaged during transportation. At the same time, the packaging will be printed with internationally accepted warning signs, such as "Do not invert", "Moisture-proof", "Handle with care", etc., to remind transport and handling personnel to pay attention to operating specifications.
(II) Transportation
The transportation of Ar2V Yjlv single-core 1X185mm, 1X300mm² flame-retardant XLPE insulated aluminium cable needs to select appropriate transportation methods according to factors such as transportation distance, quantity and destination, and take corresponding protective measures to ensure the safe delivery of the cable.
Road transportation is suitable for medium and short-distance transportation, usually using large trucks or semi-trailers. Before loading, check the integrity of the cable reel and the packaging of the cable to ensure no damage. When loading, place the cable reel stably in the carriage, and use steel wire ropes or fastening belts to firmly fix it on the carriage to prevent movement or 倾倒 during transportation due to vehicle bumps. A certain gap should be left between the cable reels to avoid mutual collision. During transportation, the driver should control the speed, avoid sudden braking, sharp turns and severe bumps, and reduce the impact force on the cable. At the same time, attention should be paid to avoiding bad weather such as rainstorms, high temperatures and severe cold to prevent the cable from being affected by extreme environments.
Railway transportation is suitable for long-distance and large-volume cable transportation, with the characteristics of large transportation volume and good stability. During railway transportation, the cable reels are loaded into the designated positions of railway freight cars and fixed with special fixing devices to ensure that they do not move during transportation. For valuable or vulnerable cables, boxcars can be used for transportation to prevent wind, sun and rain. The railway department will track and monitor the goods throughout the process to ensure transportation safety.
Waterway transportation is mainly used for exported products or long-distance cross-water transportation. The cable reels are loaded into the cargo hold or deck of the cargo ship through the wharf hoisting equipment. The cable reels on the deck need to be more firmly fixed and covered with waterproof cloth to prevent seawater erosion and rain 浸泡. The cable reels in the cargo hold should be stacked reasonably to avoid stacking too high, preventing the bottom cable reels from being crushed and damaged. During transportation, attention should be paid to weather changes and ship navigation conditions to ensure the safety of the cable.
No matter which transportation method is adopted, appropriate loading and unloading equipment such as forklifts and cranes should be used during loading and unloading to avoid damage to the cable reels or injury to personnel caused by manual handling. Handle with care during loading and unloading to avoid severe impact on the cable reels. Transport personnel should be familiar with the characteristics and transportation requirements of the cable, and strictly operate in accordance with the operating procedures to ensure the safety of the cable during transportation.
(III) Delivery
The company has established a perfect delivery process to ensure that Ar2V Yjlv single-core 1X185mm, 1X300mm² flame-retardant XLPE insulated aluminium cables can be sent to customers in a timely and accurate manner.
After the customer places an order, the sales department will promptly transmit the order information to the warehouse department. The order information includes the customer's name, contact information, receiving address, cable model, specification, quantity, delivery date, etc. After receiving the order, the warehouse manager first reviews the order to confirm the accuracy and completeness of the information. If there is any doubt, he will communicate and coordinate
with the sales department in a timely manner to resolve any issues.
Once the order is verified, the warehouse manager proceeds to prepare the goods as per the order requirements. During the preparation process, a thorough check is conducted on the cable's model, specification, and quantity to ensure they match the order details. Additionally, the packaging of the cables is inspected for integrity, and the labels are checked for clarity. It is also ensured that the cables being dispatched are within their shelf life.
After the goods are prepared, the warehouse department conducts an outgoing inspection. This inspection covers the appearance of the cables, the condition of the packaging, and the accuracy of the labels to confirm that the product quality meets the required standards. Upon passing the inspection, the outgoing procedures are completed, and an outgoing order is filled out, which contains detailed records of the cable information and customer details.
For goods that need to be transported, the warehouse department contacts cooperating logistics companies. Based on factors such as the quantity, weight, volume of the goods, and the transportation distance, a suitable transportation method and vehicle type are selected. The logistics company is then confirmed regarding the transportation time, costs, and delivery location. The logistics company arranges for a vehicle to pick up the goods from the warehouse. The warehouse manager and the driver jointly verify the quantity, model, and specification of the goods. Once confirmed, the loading process begins. During loading, the cable reels are fixed in accordance with specified standards to ensure safety during transportation.
After loading is completed, the warehouse manager and the driver go through the goods handover procedures, with the driver signing the outgoing order for confirmation. The warehouse department promptly feeds back the logistics information (such as the logistics company name, waybill number, and estimated arrival time) to the sales department, which then informs the customer of this information, facilitating the customer's tracking of the goods' transportation status.
The company keeps records of the delivery process, including the delivery time, quantity of goods, and logistics information, for future inquiry and traceability. 同时，the delivery process is regularly evaluated and optimized to enhance delivery efficiency and accuracy.
(IV) Samples
To enable customers to better understand the performance and quality of Ar2V Yjlv single-core 1X185mm, 1X300mm² flame-retardant XLPE insulated aluminium cables, the company offers sample services.
Customers can apply for samples through the company's official website, telephone, email, or other channels. When applying, customers are required to provide detailed contact information, company name, the model and specification of the desired samples, and other relevant details. The company's sales staff will contact the customer within 24 hours of receiving the application to confirm the sample-related information and the delivery address.
The length of the samples is usually 1-5 meters, and the specific length can be adjusted according to the customer's needs. The quality of the samples is consistent with that of mass-produced products, truly reflecting the product's performance, appearance, and craftsmanship. Before sending the samples, the company conducts strict inspections on them, including appearance checks and electrical performance tests, to ensure they meet relevant standards and requirements.
The samples are packaged in small cable reels or hard cardboard tubes, wrapped with plastic film to provide moisture and dust protection. The packaging is printed with the sample's model, specification, manufacturer, and other information, and is accompanied by product manuals and relevant certification materials to facilitate customers' understanding of the product details.
Samples are usually sent via express delivery. The company selects reputable and high-quality express companies to ensure that the samples can be delivered to customers quickly and safely. The express fee is generally borne by the customer, but for some potential large customers or customers with long-term cooperation intentions, the company can negotiate to bear part or all of the express fee.
After receiving the samples, if customers have any questions about the samples or require further technical support, the company's sales and technical staff will promptly provide professional answers and services. Through sample trials, customers can intuitively understand the cable's performance and quality, providing a reference for subsequent purchasing decisions. The company records customer sample application information and conducts appropriate follow-ups to understand customers' evaluations of the samples and their purchasing intentions, aiming to provide better services.
(V) After-sales Service
The company attaches great importance to the after-sales service of Ar2V Yjlv single-core 1X185mm, 1X300mm² flame-retardant XLPE insulated aluminium cables and has established a professional after-sales service team to provide customers with comprehensive and efficient after-sales support, ensuring customers can use the products with confidence.
The after-sales service team consists of experienced technicians and customer service personnel who have received professional training and are proficient in the cable's performance, installation, use, and maintenance. They can quickly respond to customer needs and provide professional solutions.
During the cable installation process, if customers encounter technical problems, they can contact the after-sales service team for assistance. The after-sales personnel can provide technical guidance through telephone, video calls, emails, and other means. They will explain the installation steps, precautions, etc., in detail according to the customer's specific situation and answer the customer's questions. For some complex installation scenarios, such as large-scale
Building Wiring projects, the company can arrange technicians to provide on-site guidance according to the customer's needs, helping customers install the cable correctly and ensuring the smooth progress of the project.
If customers find quality problems with the cable during use, such as insulation layer damage, conductor breakage, abnormal heating, etc., they can apply for after-sales service to the company. When applying, customers need to provide relevant materials such as the purchase invoice, cable model and specification, usage time, problem description, and photos of the problem. The after-sales service team will register the customer's complaint upon receiving the application and contact the customer within 24 hours to understand the specific situation in detail.
The after-sales service team will analyze and judge the problem reported by the customer. If it is confirmed that the problem is caused by the product itself, such as manufacturing defects or material issues, the company will handle it according to the customer's requirements, such as return, replacement, or repair. For cables that need to be returned or replaced, the company will bear the transportation costs and arrange for new cables to be delivered to the customer as soon as possible to minimize the impact on the customer's use.
If the problem is caused by improper use or installation by the customer, the after-sales service team will patiently explain the reasons to the customer and provide corresponding solutions, such as maintenance suggestions and technical guidance. If the customer needs it, the company can also arrange technicians to provide on-site maintenance services, but the customer needs to bear the relevant service fees.
The company regularly conducts return visits to customers who have purchased the cable. The return visit methods include telephone calls, emails, and on-site visits. The purpose of the return visit is to understand the cable's usage, collect customers' opinions and suggestions on the products and services, and promptly feed them back to the relevant departments of the company. The company will continuously improve product quality and service levels based on customer feedback.
In addition, the company provides customers with detailed product manuals and maintenance guides, which introduce the cable's performance parameters, installation methods, usage precautions, maintenance measures, and other contents in detail. Customers can refer to these materials to correctly use and maintain the cable, extending its service life.
The company's after-sales service commitment is to put customers' needs first, solve customers' problems in a timely and effective manner, and ensure customer satisfaction. The after-sales service team will always maintain a positive attitude and professional spirit to provide customers with high-quality after-sales service.
English
Español
Pусский
Français
العربية
ไทย
Türk dili
Indonesia
Tiếng Việt
Telefone
Correspondência