Conductor Material: Both cables use aluminum as the conductor material. Aluminum has good electrical conductivity and can meet the basic requirements of power transmission. At the same time, the density of aluminum is small, making the overall weight of the cable light, which not only reduces transportation costs but also reduces the labor intensity during the laying process. Compared with copper, the price of aluminum is relatively low, which helps to reduce the production cost of the cable and improve the cost performance of the product.
Insulation layer material: The insulation layer is made of temperature-resistant and anti-aging materials, usually cross-linked polyethylene (XLPE). This material has excellent electrical insulation performance, which can effectively prevent current leakage and ensure the safe operation of the cable. At the same time, cross-linked polyethylene has good temperature resistance, can maintain stable performance in a relatively high temperature environment, and the applicable temperature range is generally -40℃ to 90℃. In addition, it also has strong anti-aging performance, can resist the erosion of oxygen, ultraviolet rays and other factors, and prolong the service life of the cable.
Armored layer material: The armored layer generally uses Steel Tape or Aluminum Tape. Steel tape armoring has high mechanical strength and can effectively resist external mechanical damages such as impact and rolling, suitable for scenarios with high requirements for mechanical protection such as underground direct burial. Aluminum tape armoring has both certain mechanical strength and good corrosion resistance, and its weight is relatively light, suitable for some laying environments with requirements on weight. The design of the armored layer not only enhances the mechanical performance of the cable but also improves the corrosion resistance and moisture resistance of the cable, enabling it to operate reliably in complex environments.
Style: Both cables have a circular structure, which has certain advantages in the production and laying process. The circular structure allows the insulation layer and armored layer of the cable to be evenly distributed, ensuring the stability of the electrical and mechanical properties of the cable. At the same time, circular cables are easier to pass through pipes and cable trays during laying, reducing the resistance during the laying process.
Conductor drawing: First, aluminum ingots are made into aluminum rods through smelting, rolling and other processes, and then the aluminum rods are drawn into Aluminum Wires of the required diameter through a wire drawing machine. During the drawing process, it is necessary to strictly control the drawing speed and tension to ensure the dimensional accuracy and mechanical properties of the Aluminum Wires. The drawn aluminum wires also need to be annealed to eliminate internal stress and improve their Flexibility and conductivity.
Conductor stranding: Multiple aluminum wires are stranded together according to certain rules to form conductors of phase wires and neutral wires. During the stranding process, it is necessary to ensure the tightness and roundness of the conductor to reduce the resistance and eddy current loss of the conductor. The surface of the Stranded Conductor should be smooth and flat, without burrs and cracks, to ensure good electrical performance.
Insulation extrusion: An extruder is used to evenly coat the Insulation Material (such as cross-linked polyethylene) on the surface of the conductor to form an insulation layer. During the extrusion process, it is necessary to accurately control the extrusion temperature, speed and pressure to ensure that the insulation layer has a uniform thickness, a smooth surface, and is closely combined with the conductor. The quality of the insulation layer directly affects the electrical insulation performance of the cable, so strict quality control is required in this link.
Cabling: Three phase wires and one neutral wire are stranded together according to a certain pitch to form the cable core. During the cabling process, it is necessary to add filling materials in the middle of the cable core to ensure the roundness and stability of the cable core. The filling material is usually polypropylene rope, etc., which has certain flexibility and corrosion resistance.
Armoring: An armored layer is coated outside the cable core. If steel tape armoring is adopted, the steel tape needs to be wrapped around the surface of the cable core through an armoring machine, and welded or 咬合 processed to ensure the firmness of the armored layer. If aluminum tape armoring is adopted, it is generally wrapped longitudinally or around, and the aluminum tape is bonded with the cable core with an adhesive. During the armoring process, it is necessary to control the overlap and tension of the armored layer to ensure the protective effect of the armored layer.
Sheath extrusion: Finally, a sheath layer is extruded outside the armored layer, and the sheath material is usually polyethylene (PE). The sheath layer can further protect the cable from the influence of the external environment, such as corrosion and moisture. During the extrusion process, it is also necessary to control the temperature, speed and pressure to ensure the quality of the sheath layer.
Quality inspection: Strict quality inspection is required in all links of the production process, including the size and resistance of the conductor, the thickness, dielectric loss, voltage resistance performance of the insulation layer, and the quality of the armored layer, etc. The finished cables also need to undergo sampling inspection, such as partial discharge test and aging test, to ensure that the products meet the relevant electrical safety standards and technical requirements.
Packaging materials: Cables are usually packaged with wooden reels or iron reels. Wooden reels are made of high-quality pine or fir, which have certain strength and toughness, and can bear the weight of the cable and the impact force during transportation. Iron reels are welded with high-strength steel, which have higher strength and are suitable for packaging long-length and heavy-weight cables. Both wooden reels and iron reels have their surfaces treated with anti-corrosion to prolong their service life.
Packaging method: The cable is neatly wound on the wooden reel or iron reel. During the winding process, it is necessary to control the winding tension to avoid excessive stretching or squeezing of the cable. The two ends of the cable need to be wrapped with plastic film or linen to prevent the ends from being damaged and damp. On the side of the wooden reel or iron reel, the model, specification, length, weight, production date and other information of the cable will be marked to facilitate users' identification and acceptance.
Packaging requirements: The packaging should be firm and reliable, which can prevent the cable from loosening, wearing or being damaged during transportation and storage. For exported products, the packaging also needs to meet international transportation standards and the import requirements of relevant countries, such as using fumigated wooden reels.
Transportation methods: According to the quantity, length and transportation distance of the cables, road transportation, railway transportation or water transportation can be selected. Road transportation has the characteristics of high flexibility and door-to-door service, suitable for short-distance transportation and small-batch goods. Railway transportation is suitable for long-distance and large-batch goods transportation, with the advantages of large transportation volume and low cost. Water transportation is suitable for transnational transportation or transportation in coastal areas, and can transport long-length and heavy-weight cables.
Transportation precautions: During transportation, it is necessary to avoid severe impact, vibration and extrusion of the cable. The cable reel should be placed horizontally, and it is strictly forbidden to invert or tilt to prevent the cable from sliding off the reel. During loading and unloading, special hoisting equipment should be used, and the hoisting point should be located at the axis of the cable reel to avoid damaging the cable reel and the cable. During transportation, attention should also be paid to moisture-proof, sun-proof and anti-corrosion. In case of rain, rain cloth should be covered.
Transportation time: The transportation time varies according to the transportation method and distance. Road transportation generally arrives within [X]-[X] days (the specific time depends on the distance), railway transportation takes about [X]-[X] days, and water transportation takes a longer time, usually [X]-[X] days (the specific time depends on the route and port conditions).
Delivery process: After the customer places an order, the company will arrange production or allocate goods from the inventory as soon as possible. After the goods are prepared, strict quality inspection will be carried out to ensure that the products meet the order requirements. After passing the inspection, packaging and transportation will be arranged, and the customer will be promptly informed of the delivery information, including the transportation method, license plate number, ship name, estimated arrival time, etc. Customers can query the transportation status of the goods in real-time through the logistics tracking system.
Delivery time: For products in stock, they will generally be shipped within 1-3 working days after the order is confirmed. For products that need to be produced, the delivery time depends on the production cycle, usually 7-15 working days. In special cases, such as raw material shortage, production equipment failure, etc., the delivery time may be delayed. The company will promptly communicate with the customer, explain the situation and negotiate a solution.
Delivery location: The company has warehouses and production bases in many regions across the country. According to the customer's geographical location and order situation, the nearest delivery location will be selected to shorten the transportation time and reduce transportation costs.
Sample provision: To facilitate customers to understand the quality and performance of the products, the company can provide samples. Customers can make sample requests to the company by phone, email, etc., indicating the model, specification and other information of the required samples. The company will arrange to send the samples within 1-3 working days after receiving the sample request.
Sample cost: The cost of samples is usually borne by the customer, including the cost of the sample itself and the mailing cost. For long-term cooperative customers or customers with large orders, the company may waive the sample cost. The specific situation can be negotiated with the company's sales staff.
Sample description: The sample will be marked with the product's model, specification, production batch and other information, and has the same quality and performance as the mass-produced products. After receiving the sample, customers can conduct relevant tests and inspections, such as testing the conductor resistance and insulation performance, to determine whether the product meets their own needs.
Quality assurance: The company promises that all Hge aluminum armored cables provided meet the relevant electrical safety standards and technical requirements, and the product quality guarantee period is 18 months from the date of shipment. During the quality guarantee period, if the product has quality problems caused by non-human factors, the company will be responsible for free repair or replacement.
Technical support: The company has a professional technical team to provide customers with comprehensive technical support. Customers can consult the technical team about problems encountered in product selection, laying, installation, etc. The technical personnel will reply within 24 hours and provide professional solutions.
After-sales service response: If customers find product quality problems or need after-sales service, they can contact the company through customer service phone, email, etc. The company will respond within 2 hours after receiving the after-sales service request, understand the problem situation, and arrange relevant personnel to handle it. For on-site service needs, the company will arrange technical personnel to arrive at the site within 24-72 hours according to the distance from the customer's location to solve the problem.
Return and exchange policy: During the product quality guarantee period, if the product is indeed of quality problems, customers can submit a return or exchange application. The company will review within 3 working days after receiving the application. After approval, return or exchange will be arranged, and the relevant transportation costs will be borne. For returns and exchanges due to non-quality problems, such as wrong product selection by customers, customers need to bear the round-trip transportation costs of the products and a certain handling fee. The specific fee standard can be negotiated with the company's sales staff.
Customer feedback: The company attaches great importance to customers' feedback and has set up special customer feedback channels, such as suggestion boxes and customer service phones. Customers can put forward opinions and suggestions on product quality, service attitude, etc. The company will promptly handle and improve according to customer feedback, and continuously improve product quality and service level.
Hongtai Cable Technology Co., Ltd
E-mail: export@qlcables.com
sales@qlcables.com
Tel/Whatsapp:+86-18032066271
Adicionar: Zona de Desenvolvimento Industrial Xiaokou, Ningjin County, Cidade de Xingtai , Hebei Província, China
Copyright © Hongtai Cable Technology Co., Ltd Suporte técnico:Tecnologia Ronglida
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