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    Twin and Earth Cable 2.5mm² 300/500V Flat PVC Sheathed Copper Cable for House Wiring

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    2025-09-08 06:30:05
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Detailed Description of 2.5mm² 300/500V Flat PVC Sheathed Twin and Earth Copper Cable (for House Wiring)

I. Product-Related Information

(1) Specification Parameters

The 2.5mm² 300/500V flat PVC sheathed twin and earth copper cable has detailed and clear settings in terms of specification parameters, which together ensure its stable performance and safe operation in house wiring.
In terms of conductor specifications, the cable includes two phase conductors with a cross-sectional area of 2.5mm² and one earth conductor. Among them, the conductors of the phase conductors are made of high-purity electrolytic copper, manufactured through a multi-strand stranding process. The diameter of each Copper Strand is precisely controlled within a reasonable range, and the diameter of the Stranded Conductor is approximately 1.78mm. This multi-strand stranded structure not only ensures the Flexibility of the conductor but also makes it have excellent conductivity, with a conductivity of over 58MS/m. In terms of current-carrying capacity, at an ambient temperature of 30°C, the cable can stably carry a continuous current of 24A, which is fully capable of meeting the power demand of high-power appliances in the home such as air conditioners, electric water heaters, and microwave ovens. When the local ambient temperature changes, the current-carrying capacity will be adjusted accordingly. For example, at 40°C, the current-carrying capacity will decrease to ensure that the cable will not be damaged due to overheating.
In terms of voltage level, the rated voltage of the cable is 300/500V, where 300V refers to the voltage between the conductor and the ground, and 500V refers to the voltage between conductors. This voltage level perfectly adapts to the household low-voltage power distribution system and can work stably in AC 50Hz or 60Hz circuits, providing reliable power transmission for various electrical equipment in the residence.
The parameters of the insulation layer are also crucial. The temperature-resistant PVC Insulation layer wrapped around each phase conductor has a uniform thickness of approximately 0.7mm. The insulation resistance of the insulation layer is ≥100MΩ, which ensures good insulation between phase conductors and between phase conductors and earth conductors, effectively preventing short-circuit accidents. At the same time, the insulation layer can withstand a 2kV power frequency withstand voltage test, with no breakdown, flashover, or other phenomena during the test, further verifying its excellent insulation performance.
The overall size specifications of the cable also have clear standards. The width of the flat PVC sheath is approximately 10mm, and the thickness is approximately 4mm. This compact flat structure makes the cable more convenient to lay in narrow spaces such as wall trunking and floor mezzanine, which can save installation space to the greatest extent. The weight of the cable is optimally designed, with a weight of approximately 0.25kg per meter, which not only ensures the structural strength of the cable but also facilitates transportation and installation operations.

(2) Characteristic Uses

The 2.5mm² 300/500V flat PVC sheathed twin and earth copper cable has extensive and important characteristic uses in the field of house wiring due to its unique performance advantages.
In the lighting circuit, this cable plays an indispensable role. Whether it is the chandelier group in the living room, the wall lamp in the bedroom, or the downlight in the corridor, they all need to be connected to the distribution box through cables to realize the lighting function. Since the lighting lines in the residence often need to pass through narrow spaces such as walls and ceilings, the flat structure and good bending performance of the cable (the minimum bending radius is 6 times the outer diameter of the cable) can easily adapt to various complex wiring paths, such as corner turns and pipe threading, ensuring the stable power supply of the lighting system.
Socket power supply lines are another important application scenario of this cable. Bedside sockets in the bedroom, sockets next to the living room sofa, sockets in the kitchen, etc., all need to be connected to the distribution box through cables to provide power for various electrical appliances such as mobile phone chargers, vacuum cleaners, and rice cookers. The cable can stably carry a continuous current of 24A, meeting the power demand of most household appliances. At the same time, the existence of the earth conductor provides reliable grounding protection for electrical appliances. When the electrical appliance leaks, the current can quickly be conducted to the ground through the earth conductor, avoiding electric shock accidents to the human body.
In some specific residential areas, such as bathrooms and kitchens where the humidity is relatively high, this cable can also play an important role. Because its sheath is made of flame-retardant PVC material, it has certain moisture-proof performance, which can maintain stable insulation performance in a humid environment and ensure electrical safety. At the same time, its flat structure is convenient for wiring in the narrow spaces of these areas without affecting the overall decoration appearance.
In addition, the cable can also be used for power supply of small power equipment in the residence, such as household treadmills and massage chairs. Although these devices have relatively low power, they have high requirements for the stability and safety of power supply. The performance of this cable can fully meet their needs and provide guarantee for the normal operation of the equipment.

(3) Material and Style

In terms of material selection and style design, the 2.5mm² 300/500V flat PVC sheathed twin and earth copper cable is fully combined with the needs of house wiring, taking into account performance, safety, and practicality.
In terms of materials, the conductor is made of high-purity electrolytic copper, which has extremely high conductivity, can reduce energy loss during current transmission, and ensure efficient power transmission. At the same time, electrolytic copper has good ductility and toughness. After being processed by the multi-strand stranding process, the conductor becomes softer, which is convenient for bending and installation, and can adapt to various complex environments in house wiring.
The insulation layer is made of temperature-resistant PVC material, which has excellent insulation performance, can effectively isolate current, and prevent short circuits between phase conductors and between phase conductors and earth conductors. Moreover, the temperature-resistant PVC material can maintain stable performance in the temperature range of -15°C to 70°C. Even in high-temperature summer or low-temperature winter, the insulation layer will not age or crack, ensuring the safe operation of the cable.
The sheath is also made of flame-retardant PVC material, which meets the UL94 V-0 flame retardant standard. When encountering an open flame, the sheath can self-extinguish and will not contribute to the spread of fire, which greatly reduces the fire risk and provides an important guarantee for residential safety. In addition, the flame-retardant PVC material also has good anti-aging performance and tear resistance, which can withstand the influence of various physical and chemical factors in the residential environment and prolong the service life of the cable.
In terms of style design, the cable adopts a flat sheath, which is a significant difference from round cables. The flat structure makes the cable more easily fit the wall, ground, or ceiling during laying, reducing installation obstacles caused by protrusions, and also reducing the possibility of damage caused by being stepped on or squeezed. The two phase conductors of the cable are identified by brown and blue respectively, and the earth conductor is identified by yellow-green two-color,this clear color distinction is convenient for construction personnel to quickly identify during installation, correctly connect the circuit, and avoid safety accidents caused by wrong wiring. The surface of the sheath is smooth, printed with clear specification marks (such as 2.5mm², 300/500V), safety certification information (such as GB 5023, IEC 60227, etc.), and manufacturer information. These marks not only facilitate construction personnel to identify and operate but also provide a basis for product quality traceability.

(4) Production Process

The production process of the 2.5mm² 300/500V flat PVC sheathed twin and earth copper cable is subject to strict process control to ensure that each step meets quality standards and finally produces high-quality products.
The first step is the preparation of the conductor. High-purity electrolytic copper ingots are selected and made into copper rods through smelting, casting, and other processes. Then, the copper rod is drawn into multiple strands of fine Copper Wires with uniform diameter by a wire drawing machine. During the wire drawing process, it is necessary to accurately control the drawing speed and die size to ensure that the diameter of the copper wire meets the requirements. After wire drawing, multiple strands of fine copper wires are stranded according to a certain stranding process. During stranding, it is necessary to ensure that the tension of each strand of copper wire is uniform and the stranding pitch is reasonable to enhance the flexibility and conductivity of the conductor. The stranded conductor needs to be annealed. By heating to a specific temperature and cooling slowly, the internal stress of the conductor is eliminated, and its ductility and conductivity are improved.
Next is the extrusion of the phase conductor insulation layer. The stranded phase conductor is fed into the extruder, and a layer of temperature-resistant PVC Insulation Material is wrapped around the conductor. During the extrusion process, it is necessary to strictly control the extrusion temperature, speed, and pressure to ensure that the insulation layer has a uniform thickness, is closely combined with the conductor, and has no defects such as bubbles and impurities. At the same time, corresponding color masterbatches are added to the PVC material to make the two phase conductors appear brown and blue respectively for easy distinction.
Then is the preparation of the earth conductor. The earth conductor is also made of high-purity electrolytic copper wire stranded, and its surface is not wrapped with an insulation layer, keeping the bare copper state for convenient grounding connection. After that, the two phase conductors with insulation layers and one earth conductor are combined according to a certain arrangement and fed into the sheath extruder.
In the sheath extrusion stage, the flame-retardant PVC material is heated and melted, and then extruded to form a flat sheath outside the three cores. During the extrusion process, it is necessary to accurately control the die size and extrusion parameters to ensure that the width and thickness of the sheath meet the design requirements, and it is closely combined with the internal cores without looseness, wrinkles, or other phenomena. After the sheath extrusion is completed, the cable needs to be cooled and shaped through a cooling water tank to make the sheath solidify quickly.
After production, the cable also needs to undergo a series of quality inspections, including conductor diameter and resistance testing, insulation layer thickness and voltage resistance testing, sheath thickness, flame retardant performance, and tear resistance testing. Only products that pass all inspections can be judged as qualified products and enter the subsequent packaging link.

II. General Product Information

(1) Packaging

The packaging design of the 2.5mm² 300/500V flat PVC sheathed twin and earth copper cable fully considers the product's protection, storage, and transportation needs to ensure that the cable is in good condition when it reaches the user.
For coiled cables, hard paper tubes or plastic reels are usually used as the inner core, and the cables are neatly wound on the reels. During the winding process, it is necessary to control the winding tension to avoid excessive stretching or loosening of the cable, preventing twisting and knotting. Both ends of the reel are equipped with circular baffles, the diameter of which is larger than that of the cable coil, which can effectively prevent the cable from slipping off the reel. Then, the outside of the cable coil is wrapped with a moisture-proof and wear-resistant plastic film, which should be closely attached to the cable and the reel to play the role of moisture-proof, dust-proof, and wear-resistant. For some long-length cable coils (such as 100 meters, 200 meters), wooden boxes are also used for reinforced packaging. The size of the wooden box is customized according to the size of the cable coil, and buffer materials are filled inside to further protect the cable from damage during transportation.
For small-length cables (such as 10 meters, 20 meters), they are usually packaged in sealed plastic bags or cartons. The plastic bags or cartons are clearly printed with product specifications, length, model, manufacturer, and other information, which is convenient for users to identify and purchase. This small packaging method is not only convenient for users to carry and use but also can prevent the cable from being affected by the external environment during storage.
The label information on the package is complete and clear, including product name, specification parameters (2.5mm², 300/500V), length, production date, shelf life, execution standards (GB 5023, IEC 60227, etc.), manufacturer name, address, contact information, etc. These labels not only comply with relevant packaging specifications and standards but also can provide users with comprehensive product information, facilitating users to understand and use the product.

(2) Transportation

The transportation process of the 2.5mm² 300/500V flat PVC sheathed twin and earth copper cable needs to strictly abide by relevant regulations to ensure that the product is delivered to the destination safely and timely.
In terms of transportation mode selection, according to factors such as transportation distance, quantity, and time requirements, road transportation, railway transportation, and other modes can be adopted. For short-distance transportation or small batches of goods, road transportation has the advantages of high flexibility and strong timeliness, and trucks can be chosen for transportation. For long-distance transportation or large batches of goods, railway transportation is more economical and stable, suitable for long-distance and large-scale cargo transportation.
During transportation, the cable should be avoided from severe collision, extrusion, and vibration. The interior of the transport vehicle or container should be kept clean and dry, without corrosive substances and sharp objects, to prevent damage to the cable's packaging and sheath. The cable coils should be placed neatly and fixed firmly with ropes or other fixing devices to prevent rolling, collision, or dumping during transportation. For small packaged cables, avoid stacking too high to prevent crushing.
At the same time, attention should be paid to the environmental conditions during transportation. Cables should be avoided from being transported in extreme temperature environments, such as high-temperature exposure and low-temperature freezing, so as not to affect the performance of the cable. When transporting in rainy or humid environments, moisture-proof measures should be taken to ensure that the packaging is intact and prevent rainwater from seeping into the cable.
During transportation, it is necessary to track and manage the goods well and keep abreast of the transportation status of the goods. The shipper should sign a detailed transportation contract with the carrier, clarify the rights and obligations of both parties, and formulate corresponding compensation clauses for possible damage or loss of goods during transportation. After the goods arrive at the destination, the receiver should inspect the goods in time to confirm whether the packaging is intact and whether the cable is damaged. If there is any problem, they should communicate with the shipper and the carrier in time to solve it.

(3) Delivery

The delivery process of the 2.5mm² 300/500V flat PVC sheathed twin and earth copper cable is standardized and orderly, aiming to provide customers with efficient and convenient services.
After the customer places an order, the sales department will timely review the order information, including product specifications, quantity, delivery address, delivery time, etc., to ensure that the order information is accurate. After passing the review, the sales department will transmit the order information to the warehouse department, and the warehouse staff will prepare goods according to the order requirements.
In the process of preparing goods, the warehouse department will conduct strict outgoing inspection on the products, checking whether the packaging is intact, whether the labels are clear, and whether the quantity is accurate. Only products that pass the inspection can be arranged for delivery. When leaving the warehouse, the warehouse staff will fill in the delivery note, which records the product name, specification, quantity, delivery date, and other information in detail.
For goods that need to be transported, the warehouse department will choose an appropriate packaging method according to the transportation mode and quantity of goods and contact the cooperative transportation company to arrange transportation. Information about the transportation company (such as name, contact information, transportation vehicle information, etc.) will be fed back to the customer in time to facilitate the customer to track the transportation status of the goods.
After the delivery is completed, the sales department will timely inform the customer of the delivery information (such as delivery date, transportation company, waybill number, etc.) and send relevant documents (such as invoices, delivery notes, transportation documents, etc.) to the customer. At the same time, the sales department will record and file the delivery situation for subsequent inquiry and statistics.
If the customer has special requirements during the delivery process (such as urgent delivery, designated transportation company, etc.), the sales department will try its best to coordinate to meet the customer's needs. For problems arising during the delivery process, such as delayed or damaged goods, the sales department will communicate with the transportation company in time to assist the customer in solving the problem and ensure that the customer's interests are not damaged.

(4) Samples

To allow customers to better understand the performance and quality of the 2.5mm² 300/500V flat PVC sheathed twin and earth copper cable, the company provides sample services.
Customers can apply for samples through the company's official website, customer service hotline, email, and other methods. When applying, customers need to provide detailed contact information (such as name, company name, address, phone number, email, etc.) as well as the specifications and quantity of the required samples. The company's sales department will review the customer's application, and after approval, will arrange for sample delivery within 1-3 working days.
The specifications of the samples are consistent with the formal products, which can accurately reflect the performance and quality of the products. The length of the sample is usually 1-2 meters, packaged in small packages such as sealed plastic bags, with a sample description attached, including product specification parameters, performance characteristics, usage methods, and other information.
The sample delivery fee is usually borne by the company, and customers do not need to pay additional fees. For international customers, sample delivery may take a longer time, and the sales department will timely feedback the delivery status of the samples to the customers.
After receiving the samples, customers can conduct various performance tests on the samples, such as appearance inspection, conductor resistance test, insulation performance test, bending performance test, etc., to determine whether the product meets their needs. If the customer is satisfied with the sample, they can further negotiate cooperation with the company; if they have any questions or suggestions about the samples, the company's technical personnel will promptly provide answers and support.

(5) After-Sales Service

The after-sales service system for the 2.5mm² 300/500V flat PVC sheathed twin and earth copper cable is well-developed, aiming to provide customers with comprehensive support and protection.
The company promises that if the product has quality problems (such as conductor breakage, insulation layer damage, or sheath cracking caused by non-human factors) within the warranty period (usually 1-2 years from the date of manufacture), the company will provide free repair or replacement services for the customer.
If customers encounter any problems during product use, such as installation difficulties or abnormal performance, they can consult through the company's customer service hotline, email, or online customer service. The company's technical personnel will respond within 24 hours and provide professional solutions and technical guidance.
For customers who purchase in bulk, the company can also provide on-site services, such as on-site installation guidance and product quality inspection. Technical personnel will provide reasonable usage suggestions based on the customer's actual usage to help them better utilize the product's performance.
The company regularly follows up with its customers to understand the product's usage situation, collect customer opinions and suggestions, and continuously improve product and service quality. If customers are dissatisfied with the product, the company will handle returns for customers under eligible conditions (such as unused products with intact packaging) to ensure customers' legitimate rights and interests are protected.
In short, the company always adheres to a customer-centric service philosophy, committed to providing customers with high-quality products and excellent after-sales service, allowing customers to use the product without worries.
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Hongtai Cable Technology Co., Ltd

E-mail: export@qlcables.com

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Tel/Whatsapp:+86-18032066271

Adicionar: Zona de Desenvolvimento Industrial Xiaokou, Ningjin County, Cidade de Xingtai , Hebei Província, China

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