Polyvinyl Chloride Sheathed Cable
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3*50mm² YJV22 Copper Core Cross-linked Polyethylene Insulated Steel Tape Armored Polyvinyl Chloride Sheathed Power Cable
Sua classificação: Cabo de baixa tensãoVistas: 1229Número:Tempo de liberação: 2025-09-29 09:51:23The 3×50mm² YJV22 power cable is a robust, medium-voltage electrical transmission solution engineered to deliver reliable power distribution across demanding indoor, outdoor, and underground environments. Designed in line with global standards such as IEC 60502-1 (International Electrotechnical Commission) and GB/T 12706 (Chinese National Standard), this cable integrates a layered structure—high-purity copper conductors, cross-linked polyethylene (XLPE) insulation, steel tape armoring, and polyvinyl chloride (PVC) sheathing—to balance electrical efficiency, mechanical resilience, and environmental resistance, making it a staple in industrial, commercial, and infrastructure projects worldwide. At the core of its performance is the 3×50mm² copper conductor configuration, tailored for three-phase power systems (the most common setup for high-power applications like industrial machinery and commercial building grids). Each 50mm² conductor is made of 99.95% pure electrolytic copper, stranded in a Class 2 structure (per IEC 60228) with 37 strands of 1.38mm diameter—this design enhances flexibility for easy installation in tight spaces (e.g., cable trenches or building wall cavities) while maintaining high conductivity. The DC resistance of each conductor is ≤0.387Ω/km at 20°C, ensuring minimal energy loss: a 100-meter run of this cable powering a 30kW industrial motor (63A at 400V) loses just 1.5W per conductor (calculated via P=I²R), totaling 4.5W for three conductors—far below the 10W maximum allowed by energy efficiency regulations. The conductor’s current-carrying capacity is ~125A at 30°C (underground installation) and ~100A at 60°C (high-temperature industrial environments), making it suitable for powering heavy-duty equipment like 100kW compressors, 80kW HVAC systems, or 50kW manufacturing robots. The XLPE insulation layer (1.8mm nominal thickness) is a key component in ensuring long-term reliability. Processed via silane cross-linking—a technique that forms covalent bonds between polyethylene molecules—XLPE offers exceptional thermal stability, with a long-term operating temperature range of -40°C to 90°C and short-term tolerance of up to 130°C (for 1 hour). This makes the cable adaptable to extreme climates, from freezing -30°C winters in northern regions to 50°C summers in desert industrial zones. XLPE also boasts high dielectric strength (≥20kV/mm), passing the IEC 60243 dielectric breakdown test (3000V AC for 5 minutes without leakage) to prevent electrical breakdown in high-voltage applications (typically 0.6kV to 10kV, compatible with most medium-voltage distribution grids). Additionally, its low moisture absorption (≤0.1% after 24-hour immersion in 23°C water, per IEC 60811-104) eliminates insulation degradation risks in humid environments like underground trenches or coastal industrial facilities. The double-layer steel tape armor (0.3mm thick per layer) is a defining feature that sets the YJV22 apart from unarmored cables. The steel tapes are hot-dip galvanized to resist corrosion and helically wrapped with 50% overlap around the insulated conductors—this structure provides superior mechanical protection against impact (e.g., accidental hits from construction equipment), compression (e.g., soil pressure in underground burial), and rodent damage (a common issue in industrial warehouses or outdoor installations). The armor also enhances flame resistance, complying with IEC 60332-3 (a vertical flame test for cables in bundles), where the cable self-extinguishes within 60 seconds after removing a 1kW propane flame, with no flame spread to adjacent cables. Critically, the armor enables direct burial installation (up to 1m depth in non-rocky soil) without the need for expensive protective conduits, reducing installation costs by 30–40% compared to unarmored cables. The PVC outer sheath (2.0mm nominal thickness) adds a final layer of protection and versatility. Formulated with 25% flame retardants (antimony trioxide and aluminum hydroxide) and calcium-zinc stabilizers, the sheath meets UL 94 V-0 standards (self-extinguishing within 10 seconds, no flaming drips) and resists a range of industrial chemicals, including mineral oils, detergents, and dilute acids (per IEC 60811-201). It also provides UV resistance (with 2% carbon black additive), retaining 80% of its tensile strength after 5000 hours of sunlight exposure—suitable for outdoor installations like solar farm grid connections or subway power lines. The sheath’s smooth surface reduces friction during installation, making it easy to pull through cable ducts or trenches. In terms of applications, the 3×50mm² YJV22 cable is highly versatile: Industrial Facilities: In automotive factories, it powers assembly line robots (50–80kW) and paint shop ventilation systems (30kW), where steel armor withstands vibration from machinery and PVC resists paint thinners. In chemical plants, its chemical-resistant sheath and moisture-proof XLPE insulation protect against corrosive fumes and humid processing environments. Commercial & Residential Infrastructure: In high-rise apartments (20+ floors), it serves as the main feeder cable from the building’s transformer to each floor’s distribution board, delivering power to elevators (15kW), central HVAC (80kW), and 50+ residential units. In shopping malls, it supplies power to food court refrigerators (10kW each) and lighting systems (20kW), with flame-retardant materials minimizing fire risks in crowded spaces. Underground & Outdoor Distribution: In urban power grids, it is buried under city roads to connect 10kV substations to residential neighborhoods, with steel armor resisting soil pressure and PVC protecting against groundwater corrosion. In renewable energy projects, it links 500kW solar inverters to the main grid, with XLPE insulation handling voltage fluctuations from solar output and UV-resistant sheath enduring prolonged sunlight. Compliance with global standards further reinforces its reliability. It meets IEC 60502-1 for medium-voltage power cables, GB/T 12706 for Chinese market acceptance, and UL 1569 for North American applications—simplifying procurement for international projects. Additionally, it passes rigorous mechanical tests, including the IEC 60811-106 impact test (1kg hammer dropped 1m onto the cable at -15°C, no sheath cracking) and the IEC 60811-103 bending test (bent around a mandrel 15×its outer diameter 10 times, no insulation damage). In summary, the 3×50mm² YJV22 copper core power cable combines high conductivity, thermal stability, mechanical protection, and chemical resistance to meet the demands of modern power distribution. Its layered design ensures durability (25–30-year service life), safety (flame-retardant and low leakage risks), and cost-effectiveness (reduced installation and maintenance expenses), making it an ideal choice for industrial, commercial, and infrastructure projects requiring reliable medium-voltage power transmission.
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